Kmu-3525 Gantry Five-Axis Machining Center High Speed Mold Machine for Steel Mould

• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Linear Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: Mid-Range CNC Machine Tools
• Model NO.: KMU-3525
• Certification: CE, ISO 9001
• Condition: New
• Machine Dimension: 9000X4930X5378mm
• X Axis Travel: 3500mm
• Y Axis Travel: 2500mm
• Z Axis Travel: 9000mm
• Transport Package: Wooden Box or Customized
• Trademark: great
• Origin: China
• HS Code: 8457101000

Product Description

KMU-3525 Gantry five-axis machining center high speed mold machine for steel mould manufacturing

Functions and characteristics

 

1.The overall layout of the machine tool
-- Castings: The bed, workbench, column, beam, Y-axis carriage, ram and other large parts are all made of high-strength, low-stress cast iron materials and resin sand molding technology, and the internal stress is eliminated by tempering heat treatment to obtain Good overall stable structure.
-- Ribs: Adopt three-dimensional finite element analysis technology, optimize the design, rationally arrange the ribs, and maintain the overall stability of the structure for a long time, so as to ensure the overall accuracy of the machine tool for a long time and prolong the service life.
2. CNC system
The CNC system is equipped with HuazhongCNC 848Di system and a complete set of motors and drivers, with complete functions and easy operation; standard USB and CF sockets.
3. Transmission system
The X, Y, and Z three-axis guideways adopt Taiwan roller linear guideways, which have low dynamic and static friction, low wear, high positioning accuracy, high sensitivity, low high-speed vibration, long service life, interchangeability, excellent servo drive performance, and improved machine tools. accuracy and precision stability. X, Y, and Z adopt the transmission structure of AC servo motor + synchronous pulley + high-precision ball screw to realize three-way feed of X, Y, and Z. The Z-axis uses two dedicated nitrogen balance cylinders to balance the weight of the main shaft and ram parts, reducing the no-load load of the ball screw and the wear on the Z-axis screw, which can ensure the accuracy of the ball screw for a long time, thereby ensuring the machine tool. long-term precision.
4. Five-axis head
It adopts double pendulum five-axis head with high precision and high rigidity. The spindle can realize stepless speed regulation within its speed range, and the spindle motor is controlled by a built-in encoder, which can realize spindle orientation and rigid tapping functions.
5. Tool magazine
It adopts Taiwan disc type 24 tool magazines, installed on the side of the column, the manipulator tool changer is used for tool change, and the ATC is a roller cam mechanism.
6. Cutting cooling system
Equipped with a large-flow cooling water pump and a large-capacity water tank, the headstock end is equipped with cooling nozzles (water and air), and water cooling or air cooling can be switched arbitrarily. The machine tool is equipped with a hand-held cleaning air gun, which is used to clean the machine tool and the workpiece after processing.
7. Pneumatic system
The machine tool is equipped with pneumatic components, and the solenoid valve group is controlled by the program to ensure that the spindle tool release, spindle center blowing, and spindle tool clamping actions can be completed quickly and accurately.
8. Safety and protection
The machine tool is equipped with a safety protection device, and both ends of the lead screw are equipped with anti-collision blocks. When problems such as machine misoperation, overtravel, and tool change failure in the tool magazine occur, the machine will stop immediately and give an alarm, and the external three-color alarm light will prompt.
The three-axis guide rails of the machine tool are equipped with protective covers, and the exterior is equipped with three-color alarm lights to clearly indicate the working status of the machine tool.
9. Lubrication system
Guide rails and lead screw pairs are lubricated with central centralized automatic thin oil, and each node is equipped with a quantitative oil separator.
10. Chip removal system
The machine tool adopts screw chip conveyor + chain chip conveyor. There is a screw chip conveyor on both sides of the workbench, and the chips are discharged to the chain chip conveyor, and then the waste chips are discharged to the accumulated chip through the chain chip conveyor. inside the car.
11. Electric control system
The electrical of the machine tool is highly integrated, with stable performance and low failure rate, and the electrical cabinet is simple and elegant. Each electrical component and connecting cable shall be marked and numbered.

Detailed Photos

 

Product Parameters

  

No.		Item
1		HUAZHONGCNC 848Di
2		Tool magazine
3		Spindle oil temperature cooling
4		Semi protective sheet metal
5		Three axis rail
6		Cutting Coolant System
7		Automatic centralized lubrication system
8		Electrical box heat exchanger
9		Manual pulse generator
10		USB, CF card interface
11		work lights
12		Warning Light
13		Level adjustment bolts and foundation blocks
14		Tools and Toolboxes
15		Double pendulum five-axis head
16		Two snails and one chain chip conveyor
Random tools
1	screwdriver		Slotted, cross	1set
2	Allen wrench		1.5,2,2.5,3,4,5,6,8,10	1set
3	card reader			1pc
4	CF card			1pc
5	trachea			1roll
6	air gun			1pc

Item		unit	Spec.
Travel	X axis travel	mm	3500
	Y axis travel	mm	2500
	Z axis travel	mm	900
Distance	Distance from spindle end surface to table surface	mm	25-1125
	Gantry width	mm	2500
Workbench	Workbench size	mm	3200×2000
	Maximum load-bearing capacity of worktable	kg	10000
	T-slot size	mm	10-28*200
Spindle	Spindle revolutions	rpm	18000
	Spindle taper		HSK 63A
	main motor power	kw	30
	Main motor torque	nm	72/85
Double swing head	A/C axis power	kw	6.28/7.5
	A-axis torque	nm	700/1060(water-cooling)
	C axis torque	nm	715/1350(water-cooling)
	A/C shaft speed	rpm	60/60
	A/C axis rotation angle range	°	±110/±360
Feed	Rapid feed rate (X/Y/Z)	m/min	12/10/10
	Cutting feed rate (X/Y/Z)	m/min	1-10000
Positioning accuracy (GBT 19362.1-2003)	Positioning accuracy (X)	mm	0.032
	Positioning accuracy (Y)	mm	0.032
	Positioning accuracy (Z)	mm	0.025
	Repeat positioning accuracy (X)	mm	0.013
	Repeat positioning accuracy (Y)	mm	0.013
	Repeat positioning accuracy (Z)	mm	0.01
Tool magazine	Tool holder		HSK 63A
	Magazine capacity	pcs	24
	tool length	mm	300
	tool weight	kg	8
Others	Cutting coolant motor power	kw	0.55
	air pressure demand	kg/cm^2	6
	Machine weight	kg	36000
	Machine Dimensions(estimated)	mm	9000x4930x5378

 

Company Profile

Ningbo GREAT Machine Tool Co., Ltd. is a modern scientific and technological enterprise specializing in the production of CNC Machinewith brand name Great. Our company is in the Baojia Industrial Park of Ningbo City, adjacent to the airport, highway, railway station, and bus station with very convenient transportation.

Our main products including: Vertical machining centers, high-speed drilling and tapping machines, CNC engraving and milling machines, gantry machining centers, horizontal machining centers, etc. Complete specifications, diversified configurations can be selected according to your different needs. We offer customized products according to your needs, cost-efficient products processing solution, importing automation, replacing labour by machines, etc.

Our products are suitable for producing auto accessories, textile Accessories, digital products, medical instruments, mold manufacturing, aluminum casting and so on.

We import inspection equipment from Italy and Britain and conduct complete inspection for each machine, including machine tool geometry inspection, laser interference inspection, full tool test, spindle motor dynamic balance correction, etc. To ensure the high precise and stable quality of our products. In addition, we provide best after-sales service. Our professional teams maintain close contact with customers and provide technical support at any time if necessary.

We adhere to the Diamond quality concep tand keep working on it to provide best products for each customer.

 

Terms and conditions

 

1,Trade Term: EX work

2,Price without VAT.

3,Payment:30%T/T for deposit,the balance 70% T/T before delivery..

4,Lead time:about 120days after receiving the deposit.